Carbon fiber heating wire


Item Number:Carbon fiber heating wire

  • Model: Carbon fiber heating wire
  • Size: 1K 3K 6K 12K 24K
  • Color: black, green, red, yellow, white, Custom
  • Insulation: Silicone/Teflon/FEP/Silicone rubber
  • Shield: None
  • Jacket: silicone rubber
  • Packing: 305m, 610m, 2000, 4000m, Custom
  • OD: 1.5mm~5.0mm/Custom
  • Conductor Material: Carbon Fiber
  • Drain wire: None

Environmental Specifications:

Environmental Space – Non-plenum
Flame Test Method – VW-1 FT-2
Installation Temperature –  -40 °C to +250 °C 

Operating Temperature –  -40 °C to +250 °C 

Temperature Rating –  200 °C / 250 °C


General Specifications:

Cable Type

Carbon fiber heating wire

Cable Component Type
Silicone/Teflon/PTFE/FEP

Conductor Gauge, singles
1K~48K

Conductor Type, singles
Stranded


Characteristics:

  • Carbon fiber heating wire products:
    • Temperature resistance 250 degrees
    • Oil resistance, acid, and alkali resistance
    • Virtually eliminates skin irritation
    • Color stable at elevated temperatures
  • Suitable for UV, ozone, or moisture exposure
  • Suited for liquid-immersed/High temperature applications
  • Suitable for applications to -40°C~250°C
Carbon fiber heating wire is a very good high temperature heating wire, Silicone/Teflon material is very stable, It can be used in many harsh environments for a long time, and the wire made of Silicone/Teflon is thinner than the high temperature wire made of other materials.
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Carbon fiber heating wire


Carbon Fiber Heating Wire Specifications
  Carbon Fiber Heating Wires number/PCS Ω/Meter Average outer diameter(mm) - Package length
(m)
1K 1000 410 2 - Custom
2K 2000 220 2 - Custom
3K 3000 133 2 - Custom
6K 6000 66 2 - Custom
9K 9000 55 3 - Custom
12K 12000 33 3 - Custom
15K 15000 28 3 - Custom
18K 18000 24 3 - Custom
24K 24000 17 3 - Custom
27K 27000 15 3 - Custom
36K 36000 12 4 - Custom
48K 48000 9 5 - Custom

Description


carbon fiber heating wire

What is carbon fiber heating wire?

Carbon fiber heating wire, the maestro of warmth, dances with an avant-garde carbon fiber heating element that flexes its muscles in the realms of strength and durability. This lightweight virtuoso, supple and malleable, pirouettes into an array of shapes, lending itself to a cacophony of applications in both abodes and enterprises.

The carbon fiber insulated heater wire, adorned in a cloak of oxidation resistance, bravely faces the relentless march of time, boasting an electric conversion efficiency that stands at a majestic 98%. This guardian of energy conservation, with chemical stability as its shield, fearlessly braves oxygen up to scorching temperatures of 3,000 degrees. The wire, a virtuoso of voltage regulation control, orchestrates stable heating across its length, an unwavering melody in the symphony of warmth.

Carbon fiber heating, the virtuoso of energy thrift, employs dynamic management to elevate the conversion rate, a maestro of cost-saving serenades. It orchestrates a reduction of waste, curbing excesses in electricity, water, heat, and kindred energy realms. Amidst the ensemble of electrical products, carbon fiber insulated heater wire whispers a lullaby of reduced noise, abstaining from the release of electromagnetic radiation pollution, a serenade that resonates healthiness for denizens and the environment alike.

Preferred by virtuosos in the professional arena, carbon fiber heating requires minimal managerial baton-wielding. This low-maintenance luminary seldom seeks solace in repairs, impervious to the tears of water damage, the corrosive whispers of acid, or the scalding kisses of heating damage.

In the realm of carbon fiber insulated heater wires, we proffer a choice par excellence for the embrace of heating pads and the cuddle of electric blankets in low-wattage dalliances. Our repertoire includes silicone wires and Teflon wires, their diameters ranging from a slender 1.8 to a robust 5 mm. The encore of product life on all our insulated wires echoes beyond 10,000 hours. For bespoke applications, a symphony of silicone and Teflon wires awaits your baton. Call forth your desires, and revel in our opulent array of offerings, a serenade of competitive pricing, and a crescendo of high-quality customer service.

carbon fiber heater cable
 

Carbon fiber heating wire application fields

Carbon fiber insulated heater wires, the unsung heroes of cozy indulgence, find their mettle in the realms of heating pads, electric blankets, and a myriad of low-wattage rendezvous. The carbon fiber heating wire, a maestro in the symphony of warmth, dons an advanced carbon fiber heating element, weaving a tapestry of strength and endurance.

In the dance of temperatures, this wire exhibits an outstanding resistance, waltzing gracefully at 160°C for extended periods with barely a ripple in performance. A continuous tango at 200°C for a staggering 100,000 hours adds a touch of resilience to its repertoire.

The ballet of insulation sees this wire boasting an insulation resistance greater than 500MΩ, a stoic resistance that holds its ground amidst the capricious shifts of temperature and frequency. It twirls elegantly, displaying commendable resistance to high-voltage corona discharge and arc discharge.

In the frigid embrace of cold, this wire, a paragon of medical rationality, stands resilient. Its versatile spirit finds a home in breeding farms, piglet insulation boards, jade beds, electric blankets, electric towel racks, footbaths, rice cookers, pet mats, electric warm clothing, pipe warming, floor heating projects, electric heaters, and warm blankets, a whimsical dance across applications.

With a long-term affinity for temperatures up to 200 degrees and a brief fling at 250 degrees, this wire embarks on outdoor escapades. From road snow melting to airport runway snow melting, pipeline insulation, public green space and soil insulation, to tank heating anti-freezing, it pirouettes through a plethora of outdoor affairs.

The unique charm of far-infrared heating bestows upon the carbon heating wire a role in the production of physiotherapy and health care products. In the marketplace, far-infrared health electric blankets, far-infrared physiotherapy health-care mats, far-infrared physiotherapy health-care beds, and an ensemble of similar creations grace the stage, their heating elements all culled from the symphony of heating wires.

carbon fiber wire  silicone carbon fiber heating wire
 

How to connect carbon fiber heating wire?

In the mystical realm of connecting carbon fiber heating wire, embark on a whimsical journey through a series of steps that defy the ordinary. Remember, safety is your trusty guide, and the manufacturer's instructions are the map to this uncharted territory. Behold the surreal guide:

Materials from the Cosmic Toolbox:

  • Carbon Fiber Heating Wire
  • Connector or Terminal Blocks
  • Insulating Materials
  • Wire Strippers
  • Crimping Tool
  • Heat Shrink Tubing
  • Multimeter (for optional testing, if you're feeling scientific)

Enchanting Procedure:

Prepare the Ether Wire:

  • Summon your magic shears to cut the carbon fiber heating wire to the desired length, aligning it with the cosmic vibrations of your application requirements.
  • Use the enchanted wire strippers to unveil the conductive elements at both ends, revealing the wire's hidden powers.

Choose Connectors with Celestial Guidance:

  • Consult the cosmic energies to select connectors or terminal blocks that resonate with the carbon fiber heating wire. Let compatibility be guided by the stars and your unique application.

Crimping with Elemental Precision:

  • If connectors are your chosen allies, perform a sacred crimping ritual onto the stripped ends of the carbon fiber heating wire. Utilize the enchanted crimping tool for a secure connection, ensuring the electrical energies flow harmoniously.

Insulate Connections with Mystical Coverings:

  • After the sacred crimping, wrap the connections in the ethereal embrace of heat shrink tubing. Invoke the heat gun to infuse warmth and protection, creating a shield that guards against both electrical and mechanical foes.

Optional Testing with the Divining Multimeter:

  • For those seeking cosmic wisdom, employ the divining multimeter to test the connection's continuity and resistance. An optional but recommended step to appease the deities of quality control.

Secure the Wire with Magical Bindings:

  • Ensure the wire is securely fastened in its mystical path. Use cable ties or clamps enchanted by ancient spells to guard against movement or celestial interferences.

Power Connection Ritual:

  • Connect the otherworldly end of the carbon fiber heating wire to the power source. Follow the celestial specifications and guidelines bestowed by the manufacturer.

Final Checks under the Astral Moon:

  • Before unleashing the cosmic power, double-check all connections, ensuring they are securely wrapped in the fabric of safety. Verify alignment with the sacred standards.

Power On and Embrace the Ether:

  • Once the constellations align, power on the system. Embrace the ether as you monitor the cosmic performance of the carbon fiber heating wire.

In your mystical endeavors, always prioritize safety when dancing with electrical components. If uncertainty clouds your path, seek counsel from professional sorcerers or the manufacturer's wise elders for guidance tailored to your unique carbon fiber heating wire enchantment.

heating wire
 

Teflon Carbon Fiber Heating Wire vs. Silicone Carbon Fiber Heating Wire

In the cosmic arena of heating wires, two titans emerge — Teflon Carbon Fiber Heating Wire and Silicone Carbon Fiber Heating Wire. Let the elemental clash begin, and may the most magical wire prevail!

Material Composition

  • Teflon Carbon Fiber Heating Wire: Crafted from the essence of Teflon, this wire boasts the prowess of a material known for its exceptional chemical resistance and low friction properties. It's the celestial dance of carbon fiber entwined with the sleek elegance of Teflon.
  • Silicone Carbon Fiber Heating Wire: Born from the mystical fusion of silicone and carbon fiber, this wire combines the flexibility of silicone with the conductive magic of carbon fiber. It's a union of resilience and versatility.

Temperature Tolerance

  • Teflon Carbon Fiber Heating Wire: Teflon, the heat-resistant sorcerer, endures temperature extremes with ease. This wire laughs in the face of high temperatures, making it a formidable choice for applications where the heat is on.
  • Silicone Carbon Fiber Heating Wire: Silicone, the versatile elemental, maintains composure in a wide temperature range. It dances gracefully from chilly realms to warm havens, making it adaptable to various environments.

Flexibility and Bending

  • Teflon Carbon Fiber Heating Wire: In the realm of flexibility, Teflon showcases a stiffer nature. It holds its form with dignity, making it suitable for applications where rigidity is a virtue.
  • Silicone Carbon Fiber Heating Wire: Silicone, the supple enchantress, lends its flexibility to this wire. It gracefully bends and twists, adapting to the contours of any mystical landscape.

Chemical Resistance

  • Teflon Carbon Fiber Heating Wire: Teflon, the chemical-resistant guardian, shields against corrosive forces. It's a stalwart defender against the assaults of acids and other chemical adversaries.
  • Silicone Carbon Fiber Heating Wire: Silicone, the chemical ally, forms a protective barrier against the corrosive whispers of chemicals. It stands resilient against the tests of time.

Insulation Properties

  • Teflon Carbon Fiber Heating Wire: Teflon, the insulating sentinel, guards against electrical maladies. Its insulative nature ensures a secure haven for electrical currents to flow without interference.
  • Silicone Carbon Fiber Heating Wire: Silicone, the insulating maestro, provides a safe cocoon for electrical currents. It weaves a protective tapestry, shielding against electrical mishaps.

Applications

  • Teflon Carbon Fiber Heating Wire: Teflon's stronghold is in applications demanding high-temperature endurance, chemical resilience, and rigid structure. It finds its place in aerospace, industrial heaters, and other realms where toughness is revered.
  • Silicone Carbon Fiber Heating Wire: Silicone's versatility shines in applications requiring flexibility, resilience, and moderate temperature ranges. It gracefully weaves its magic in industries like healthcare, household appliances, and gentle heating endeavors.

In this cosmic battle, the choice between Teflon Carbon Fiber Heating Wire and Silicone Carbon Fiber Heating Wire depends on the mystical requirements of your unique application. Whether you seek the rigid resilience of Teflon or the supple adaptability of silicone, may your choice bring warmth and magic to your endeavors.

carbon fiber heating wire manufacturer
 

 

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