Copper Clad Steel CCS Tracer Wire High Strength 14GA 12GA tracer wires manufacturer

What is the CCS tracer wire?

CCS (Copper-Clad Steel) tracer wire is a type of underground locating wire used to detect and map non-metallic utility lines such as water, gas, and sewer pipes. It consists of a steel core coated with a thin layer of copper, combining the strength of steel with the conductivity of copper. CCS tracer wire is more durable and cost-effective than solid copper wire, making it a popular choice for utility marking applications.

why did we choose CCS tracer wire?

CCS tracer wire is chosen for several key reasons:

• Cost-Effectiveness, It is cheaper than solid copper wire while maintaining good conductivity.
• High Strength & Durability, The steel core provides superior tensile strength, making it resistant to breakage.
• Corrosion Resistance, Often coated with protective materials, it withstands harsh underground conditions.
• Efficient Conductivity, The copper coating ensures reliable signal transmission for locating utilities.
• Longer Lifespan, More resistant to wear, reducing maintenance and replacement costs.

Overall, CCS tracer wire provides a balance of performance, durability, and affordability, making it ideal for underground utility locating.

High Strength CCS Tracer Wire Features

• Superior Tensile Strength, Withstands pulling and stress during installation, especially in directional drilling or deep trenching.
• Excellent Conductivity, Copper-clad steel ensures efficient signal transmission for utility locating.
• Corrosion Resistance, Often coated with HDPE or other protective materials to prevent rust and degradation.
• Durability, Resistant to breakage, kinking, and stretching, ensuring long-term performance.
• Cost-Effective, Combines the conductivity of copper with the strength of steel at a lower cost than pure copper wire.
• Versatility, Suitable for various underground utilities, including gas, water, sewer, and telecommunications.

CCS Tracer Wire Specifications

• Insulation Material: HDPE for superior durability and corrosion resistance.
• Color Options: Blue (water), Yellow (gas), Green (sewer), etc.
• Application: A higher gauge (lower number) is used for high-stress or long-distance installations

How to judge the quality of CCS tracer wire

Copper Cladding Quality

• Ensure a uniform copper layer for consistent conductivity.
• Higher copper volume (30% IACS) improves signal performance.

Tensile Strength

• High-quality CCS wire should have at least 600 lbs (12 AWG) to 1,500+ lbs (8 AWG) tensile strength.
• Essential for durability in directional drilling (HDD) and deep burial applications.

Insulation Material & Thickness

• HDPE (High-Density Polyethylene) is the best for moisture, chemical, and UV resistance.
• The thickness should be 30–45 miles, depending on the application.

Corrosion Resistance

• Quality CCS wire should have a well-bonded copper layer to prevent rusting.
• HDPE insulation should be seamless and smooth to block moisture infiltration.

Signal Performance

• Test with a utility locator to check for strong and consistent signal transmission.
• Manufacturing Standards

Quick Test for Quality

• Bend Test: Should not crack or break under moderate bending.
• Scratch Test: Copper layer should not peel off easily.
• Signal Test: Ensure strong signal over long distances.
• By checking these factors, you can ensure high-quality CCS tracer wire for reliable underground utility locating.

Custom tracer write for you! We can add your brand and logo on the tracer wire, we can custom the length, custom the color, and custom the strength! if you need to, send us the inquiry!