Custom Over Molded Car Bus Diagnostic Cable Assemblies Supplier

Over Molded Bus Diagnostic Cable Assemblies

Item Number:Over Molded Bus Diagnostic Cable Assemblies

Model: Bus Diagnostic Cable
Size: Custom
Color: White/Blue/Black/Gray/Custom
Insulation: PE/Custom
Shield: Unshielded/Custom
Jacket: PVC/FR-PVC/LSOH/Custom
Packing: Custom
OD: Custom
Conductor Material: CCA, Copper Clad Aluminum/Custom
Drain wire: None

Environmental Specifications:

Environmental Space – Non-plenum
Flame Test Method – CMR
Installation Temperature – 0 °C to +60 °C (+32 °F to +140 °F)

Operating Temperature – -20 °C to +60 °C (-4 °F to +140 °F)

General Specifications:

Cable Type
Bus Diagnostic Cable

Pairs, quantity
Custom

Cable Component Type
Horizontal/Custom

Conductor Gauge, singles
Custom

Conductor Type, singles

Custom

Characteristics:

Over Molded Bus Diagnostic Cable Assemblies

Over Molded Bus Diagnostic Cable Assemblies

Bus Diagnostic Cable

Electrical Specifications
Name	Bus Diagnostic Cable
dc Resistance Unbalance, maximum	-
dc Resistance, maximum	9.38 ohms/100 m
Mutual Capacitance	5.6 nF/100 m @ 1 kHz
Nominal Velocity of Propagation (NVP)	69 %
Operating Frequency, maximum	200 MHz
Operating Voltage, maximum	80 V
Transmission Standards	-
Dielectric Strength, minimum	1500 Vac 2500 Vdc

Description

What is Diagnostic Cable Assembly?

In the sphere of vehicle upkeep and analysis, a bus diagnostic cable acts as an essential link connecting the digital complexity of a vehicle's internal systems with the diagnostic apparatus used by skilled mechanics and technicians in the auto industry. This cable, essentially acting as a bridge between the physical and digital realms, is crafted to connect with the vehicle's diagnostic outlet—usually an OBD-II (On-Board Diagnostics, second generation) port in contemporary vehicles, although different types may apply based on the vehicle's make and category, including buses and large machinery.

The core purpose of such a cable is to enable access to the vehicle's ECU (Engine Control Unit) and various other integrated systems, facilitating a detailed examination of the vehicle's condition. This access supports numerous functions, from the retrieval and erasure of fault codes, observing live data from several sensors, to the adjustment and fine-tuning of the vehicle's operations to meet peak performance criteria.

Diagnostic Cable

Custom Truck/Bus Diagnostic Cable

Customized diagnostic cable assembly for trucks and buses is a process dedicated to the crafting of diagnostic cables designed specifically to connect with the diagnostic systems of heavy-duty vehicles.

Essential Elements of Custom Diagnostic Cable Assembly
Design Collaboration and Requirements Gathering: Working closely with clients to grasp the unique diagnostic requirements of their fleet, including vehicle types, diagnostic protocols (e.g., J1939, OBD-II), and preferred connector styles (e.g., 9-pin Deutsch, OBD-II connectors). This stage guarantees that the cable assembly aligns perfectly with the specific functional and compatibility needs.

Selection of the cables and connectors: Opting for the finest materials for the cables, which includes selecting top-tier conductors, resilient insulation materials, and sturdy connectors

Testing and Assurance of Quality: Putting all cable assemblies through exhaustive testing, including checks for electrical efficiency (testing for conductivity and insulation quality) and durability, to verify they adhere to the utmost standards of quality and safety.

The car brands we cooperate with include: DAF, MAN, SCANIA, MERCEDES, RENAULT, IVECO and VOLVO.

Diagnostic Cable assembly