Solar Panel Extension Cable PV Cable Harness Solar Cable Assembly Manufacturer

What is Solar Panel Extension Cable?

PV Cable Harnesses, produced with sophisticated automation, deliver exceptional efficiency and enduring performance across a range of PV system sizes. These harnesses meet the rigorous TUV/UL/IEC/CE standards and are compatible with Ø2.5-Ø16mm² photovoltaic solar cables.

Featuring drum-type crown spring contacts for secure and swift electrical connections. Innovative self-locking mechanism in both female and male connectors for easy and trustworthy installation. Incorporated ratchet design to secure the nut cover, preventing loosening over prolonged use. Boasting a contact resistance under 0.35mΩ with Multi-Contact technology, ensuring reduced heat generation and lower power consumption.

YCABLE ELECTRONICS presents a diverse range of solar panel extension cables, spanning gauges from 10 to 14 AWG and lengths varying between 6 feet and 50 feet. These cables are notably equipped with double insulation, making them highly suitable for electrical setups in environments subject to intense temperature variations. Each of these solar panel extension cables is thoughtfully packaged with both a male and a female connector, along with an easy-to-use solar panel adaptor kit tool to facilitate hassle-free installation.

For connections from solar panels to charge controllers, our adaptable kits come in options of either 10 AWG or 12 AWG. In addition, our catalog includes a comprehensive assortment of solar panel extension cables, covering gauges from 10 to 14 AWG and lengths ranging from 6 feet up to 50 feet. These cables are designed with double insulation to ensure durability and safety in settings with significant temperature fluctuations. For user convenience, each solar panel extension cable is furnished with male and female connectors, complemented by a solar panel adaptor kit tool for streamlined installation.

OEM solar cable assembly manufacturer

We can customize different specifications of solar cable assembly products that are suitable for you based on your usage situation, and the prices may vary. Please inquire about the prices of solar cable assembly products that are suitable for you before placing an order. Solar two junction and one connector, MOLDING molding, efficient waterproof, waterproof and dustproof up to IP68, with excellent anti-corrosion and weather resistance, suitable for long-term outdoor use. TPE insulation material, anti-corrosion, flame retardant, and safer to use. Suitable for solar cables ranging from 2.5 to 6.0 square meters, the solar cable length can be produced according to customer needs, making installation more convenient. The use of soalr cable assembly products in the design and installation of solar power generation systems can effectively control and save costs. The convergence types of the product: 2 sinks 1, 3 sinks 1, 4 sinks 1, 2, 6 sinks 2, etc., can be customized according to different system requirements of customers. The solar cable assembly product quality is stable and can be supplied for a long time!

Our solar cable assemblies, crafted by YCABLE ELECTRONICS, are designed to withstand the rigors of high UV environments and the accompanying heat, ensuring extreme durability that minimizes downtime and maximizes ROI.

Comprehensive Solar Cable Solutions

• Versatile Applications: We specialize in developing solar cable assemblies for every segment of the energy collection and distribution network. This includes applications from solar fields to control boxes, encompassing both local and remote setups, as well as battery rooms and junction boxes.
• Custom Design and Development: Whether working from your specifications or assisting in designing custom solar cable assemblies, we offer a plethora of options. Our offerings include but are not limited to, in-line or independent fuses, MC3 or MC4 connectors, and fuse assemblies. We also craft MC4 solar cables and develop assemblies that comply with RoHS specifications for global applicability.

Advanced Manufacturing and Quality Assurance

• Skillful and Precise Engineering: Our approach goes beyond supplying a variety of solar panel and battery cables, fuses, and connectors. We apply a comprehensive set of skills and meticulous attention to detail to every solar panel cable assembly we construct.
• Lifecycle and Environmental Analysis: We conduct thorough analyses of the product's full lifespan, considering environmental stresses, equipment demands, and the electrical needs of each panel and battery. This analysis informs a holistic manufacturing process, utilizing our extensive array of techniques.
• Innovative Techniques and Customization: Our capabilities include precise ultrasonic welds that preserve material integrity and overmolding with custom dies for easy identification or branding of each solar cable and connector.
• Documentation and Quality Control: Every aspect of the photovoltaic assembly process is thoroughly documented. We utilize a high-end ERP system to ensure consistent quality, particularly for repeat builds.

At YCABLE ELECTRONICS, a solar cable assembly manufacturer, we're committed to delivering custom solar cable assemblies that meet the highest standards of quality and efficiency. Our goal is to provide solutions that not only meet the specific needs of your solar energy systems but also contribute to the longevity and profitability of your solar investments.

Solar cable assembly solutions

Regardless of your position in the solar energy cycle, whether at the inception or execution phase, YCABLE ELECTRONICS pledges comprehensive support from commencement to culmination. Our manufacturing strictly adheres to IPC/WHMA-A-620 standards. We engage collaboratively to devise bespoke solutions fulfilling your requirements.

Our offerings include custom solar cable assemblies and wire harness products, meticulously crafted to align with your design blueprints and functional criteria. Acknowledging the distinct challenges of the solar sector, we employ a meticulous manufacturing methodology to produce custom wiring/cable components of unparalleled reliability and precision, surpassing industry demands. All products conform to UL and CSA standards and are proudly produced in China. Our compliance extends to ISO and RoHS guidelines.

Our solar production expertise encompasses:

• Solar wire harnesses
• Solar cable assemblies
• Wire terminations
• Wire marking services
• Custom solar cable designs
• Wire processing techniques

YCABLE ELECTRONICS is dedicated to resolving any design complexities you encounter and refining your finalized designs for enhanced efficiency and cost-effectiveness in manufacturing, whilst maintaining functionality. Occasionally, a minor modification can yield substantial savings in time and expenses.

How to assemble solar panel cable connectors

Essential Tools and Materials: For assembling MC4 connectors, you will need:

• MC4 Connectors (both male and female types)
• Solar cable (common sizes are 10, 12, or 14 AWG, chosen based on your system's current and voltage)
• A specialized MC4 crimping tool
• An adjustable cable stripper for your cable size
• MC4 spanner or wrench (optional, but useful for securing connections)
• A multimeter to check the connections

Preparing the Solar Cable:

• Measure and cut your solar cable to the needed length, considering your solar panel system's layout.
• Strip about 15-20mm (0.6-0.8 inches) of the outer insulation with the cable stripper, exposing the conductor. Adjust the stripper to avoid damaging the conductor.
• Check the conductor for any damage and re-strip if necessary.

Attaching MC4 Connectors:

• Slide the plastic housing of the connector onto the cable, facing the stripped end.
• Insert the cable into the metal contact (pin or socket) fully.
• Crimp the metal contact to the conductor with the MC4 crimping tool. Ensure a solid, uniform crimp.
• Test the metal contact’s attachment by gently pulling.
• Insert the contact into the housing until it clicks, indicating a secure fit.
• Optionally, tighten the gland nut for a watertight seal using the MC4 spanner or wrench.

Testing the Connection:

• Use a multimeter to check for continuity and resistance between the male and female connectors.
• Visually inspect the connectors for damage or misalignment.
• Tug gently on the cables to test the connector's locking mechanism.

Troubleshooting and Maintenance:

• If connections are weak, re-crimp or replace the components.
• If connectors are hard to use, inspect and clean the locking mechanism.
• Regularly check MC4 connectors for wear or damage, and replace parts as needed.

By carefully assembling, testing, and maintaining your MC4 connectors, you ensure durable, efficient connections for your solar panel system, enhancing both performance and safety.